Custom Optical Assemblies

Optical assemblies bring together multiple components to form complete, high-performance optical systems. These assemblies are designed to support common optical and laser functions such as mounting, alignment, beam manipulation, and focusing. By integrating matched components into a single assembly or kit, optical assemblies often provide a more cost-effective and efficient alternative to sourcing and assembling individual parts.

Sunday Optics helps reduce development time while maximizing system performance. Our optical alignment and assembly capabilities support a wide range of applications, including precision mounting, accurate alignment, beam shaping, and focusing.

High-efficiency optical systems rely on carefully matched components and tight tolerances. Our assembly area is staffed by highly skilled technicians with extensive experience in optical alignment and system integration. We understand the critical importance of axial alignment and precise optical path control, and our team is proficient in optical bonding and sonic welding techniques to support complex assembly requirements.

From the earliest project stages, our optical design and opto-mechanical engineering teams work closely with customers to deliver solutions optimized for both performance and cost. We offer a complete in-house assembly program supported by strong technical expertise, advanced optical assembly manufacturing technology, and rigorous quality standards.

Our custom opto-mechanical assembly services combine design, precision manufacturing, detailed assembly testing, and metrology to ensure reliable, repeatable results. State-of-the-art cleanroom facilities further protect the precision and performance of sensitive optical and opto-mechanical systems.

Optical assemblies may include lenses (objective, scan, and tube lenses), mirrors, prisms, freeform and aspheric optics, beam expanders, camera modules, light sources, sensors and detectors, projection screens, dispersive elements, filters, thin-film coatings, and fiber optic bundles—integrated into complete systems ready for deployment.